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PGDAMS - Post Grad. Diploma in Advanced Mechanical Systems

   
 

Eligibility – FRESHERS - Degree / Diploma (Mechanical engineers, Production engineers

PGDAMS transforms Mechanical Engineers into Multi-skilled Technical Professionals

PGDAMS Program Highlight –100 % placement.

Topics Covered

  • Pumps – Centrifugal Compressor – Reciprocating and Screw
  • DG Set
  • Gear Boxes
  • Fans and Blowers
  • Bearings
  • Alignment of shafts – Theory and practice
  • Hydraulic and Pneumatic systems
  • Advanced Mechatronic Systems
  • Instrumentation basics
   
 

M01 – Pumps - Theory, Practice and Maintenance

Defining pumping systems

  • Characteristics
  • Positive Displacement family, Centrifugal pumps, Rotary pumps
  • Pump Fundamentals, Pump Performance parameters and curves
  • Parallel pumps
  • Series pumping
  • Pump vibration
  • How pumps get damaged – 10 Ways
  • Monitoring and Predicting Centrifugal Pump performance
  • Predicting pump performance
  • Preventive maintenance
    • Preventing bearing and seal failures
  • Trouble shooting of centrifugal pumps
    • Centrifugal pumps – Troubleshooting guide
  • Trouble shooting of Reciprocating Pumps
  • Alignments Techniques
    • Types of Misalignment
    • Measurement Conventions
    • Pre-alignment Steps
    • 4 steps of alignment
    • Things to watch if alignment still does not happen
    • A few helpful tips
  • Pump mounting
  • How to start a pump
  • Checklist

M02 –Compressors -– Theory, Practice and Maintenance

  • 3 golden rules of Compressed Air usage
  • Compressed air system – Supply side and Demand side
  • Compressed air – One of the most expensive utilities on the shop floor
  • Inappropriate use of compressed air
    • Open blowing
    • Sparging, Aspirating, Atomizing
    • Padding
    • Vacuum generation
    • Hand blowing
    • Unregulated End use
    • Abandoned equipment
  • Potential for energy saving

  • Overview of sub-systems and sub-components of a compressor system
    • Intake Air Filters
    • Compressed Air Filters
    • Why compressor cooling is required
      • Inter stage coolers
      • After coolers

    • Separators
    • Why air drying is essential
      • Air Dryers
      • Deliquescent air dryers
      • Refrigerated Air Dryers
      • Moisture drain traps
    • Air receiver
    • Lubrication
    • Heat recovery
    • Air distribution system
  • Types of compressors
  • Choice of compressors
  • Reciprocating compressor
    • Single acting air cooled
    • Double acting water cooled
  • Rotary compressor
    • Single stage
    • 2 stage
    • Screw Compressors
      • Lubricant injected
      • Oil free
  • Centrifugal air compressors
  • Compressor Prime Movers
  • Comparison of compressors
  • Capacity of a compressor
  • Calculating compressor efficiency
    • Isothermal efficiency
    • Volumetric efficiency
  • Leaks
    • Lefining and Quantifying leakage
    • how to calculate leakage
    • Cost of leakage
    • Leak detection
      • Ultrasonic leak detection
    • How to stop leaks
  • Compressed air system performance opportunity roadmap
  • Air quality
  • Air quantity
  • Load profile
  • System pressure
    • Pressure drop and controlling system pressure
    • What causes pressure drop ?
    • Minimizing pressure drop
    • Measurements necessary for pressure profiling a compressed air system
    • Stabilizing system pressure
      • Importance of Primary and Secondary Storage
      • Dedicated compressors
  • Control strategy
    • Matching Demand and Supply
    • System controls
    • Multiple compressor controls
    • Pressure/Flow controllers
    • Variable loads
  • Ensuring efficiency of compressed air end-use applications
  • Heat recovery and compressed air systems
    • Air cooled, rotary screw compressors
    • Water cooled compressors
  • Calculating cost of compressed power
  • The 7 step action plan to analyse and improve compressed air system
  • Tools needed for monitoring and base-lining compressed air system
  • Using Power, Pressure, and Flow to base-line System Performance and Energy Consumption
  • Maintaining air compressors
    • Lubrication
    • Cleaning
    • Belts
    • Air treatment equipment
    • Automatic traps
    • Point-of-use filters, regulators, lubricators
    • Shutting down for maintenance
    • Routine maintenance practices for various periodic frequency
  • Energy saving ideas for compressor air system
    • Energy saving concept – Usage of VFD

Reading nomenclature of compressors

  • Types of valves
    • Plate type
      Finger type
  • Loading and Unloading characteristics of compressors
  • Types of unloading devices
  • Types of Drainage systems
  • Mounting
    • Horizontal
    • Vertical
  • Type of lubrication
    Soft
    Outside
  • Non lubricated compressor
  • Foundation
  • Condition monitoring
    • Temp analysis
    • Vibration analysis
    • Alignment analysis – axial and radial (laser based)
  • Preventive / Predictive maintenance
  • Breakdown maintenance
  • Trouble shooting
  • Checklist
 

M03 –Gear Box Systems– Theory, Practice and Maintenance

  • Type of gear box
  • Selection of gear boxes
  • Comparison of gears and their applications
  • Installation gear box system
  • Alignment
  • Back lash (use of filler gaugaes)
  • Starting of gear box system
  • Analysing gear box failure
  • Lubrication with various oils
  • Maintenance schedules of gear boxes
  • Condition monitoring
    • Bearing temp
    • Vibration
    • Back lash checking
    • Amps current to check load on the motor
    • Thermography
   
  M04 –Industrial Fans and Blowers– Theory, Practice and Maintenance
  • Types of industrial fans and blowers
  • Comparison and their applications
  • Selection criteria
  • Fan system characteristics
  • Fan performance evaluation
  • Methods to reduce air flow
  • Predictive and preventive maintenance
  • Condition monitoring techniques
  M05 –Bearings– Theory, Practice and Maintenance
  • Types of bearings
  • Selection of bearings
  • Bearing nomenclature and terminology
  • Types and techniques used for Mounting and dismounting of bearings
  • Industrial practices for Bearing Care
  • Safety during bearing mounting
  • Do’s and Don’ts of bearing usage and handling
  • Lubrication of bearings
  • Bearing life cycle
  M06 - Alignment Theory and Practice
  • Why alignment
  • What is shaft alignment
  • Types of couplings
  • Types of misalignment
  • Signs of misalignment
  • Measuring misalignment
  • Pre-alignment steps
  • Alignment targets
  • Alignment tolerances
  • Soft foot
  • Usage of shims
  • Alignment of shafts
  • Alignment of belt driven system
  • Rules of thumb and tips
  M07 - D G Set – Theory, Practice and Trouble-shooting
  • Introduction
  • Why Diesel Generator is required
  • Type of diesel generator
  • Parts of diesel generators
  • Starting procedure of a diesel generator
  • Pre-starting checks
  • How to start DG set
  • After starting checks
  • Running parameters Stopping
  • Protection devices
  • Stopping procedure for a DG set
  • Trouble detection and trouble shooting
  • Why maintenance routine is required.
  • Maintenance routine of diesel generator set
  • Ill effects of under load running of a Diesel generator
  • Generator glossary
  • Preventive maintenance, shut down maintenance of DG sets
  • Condition monitoring of DG sets
  M08 - Hydraulic and Pneumatic systems M081 - Hydraulic systems
  • Fundamentals of hydraulics: Basics of water  and oil hydraulics
  • Hydraulic system accessories: Reservoirs, filters, coolers, Instrumentation and accumulators
  • Principle construction and working of components
  • Hydraulic pumps: Pump basics positive  & non-positive displacement pumps
  • Pressure control: relief, reducing, regulating valves
  • Flow control: FCV,  non-return valves
  • Actuators: Linear actuators, hydraulic motors, Hydraulic drives.
  • Direction control valves: Direct operated, pilot operated
  • ISO symbol and hydraulic circuit reading
  • Performance evaluation and testing of Hydraulic pumps, Relief & DC valves
  • Principle of solenoid valves
  • Working principles of proportional valves and servo valves
  • Interpretation and discussions of electro-hydraulic circuits in plant machinery
  • Material handling system
  • Proportional variable pump control system
  • General troubleshooting and maintenance
  M082 - Pneumatic systems

  • Theories of compressed air
  • Operation & function of Pneumatic system  components
  • Design & drawing of air symbols
  • Simulation of movement phases & function phases
  • Drawing air circuits according to standards
  • Dryers, air receivers
  • Compressors
  • Pneumatic actuators
  • Air distribution systems
  • Directional valves
  • Flow valves
  • Fault-finding & trouble shooting of compressed air control circuits
  • Guidelines for industrial safety
  M09 - Advanced Mechatronic Systems M091 - Programmable Logic Controller (PLC) : Allen Bradley PLC
  • Introduction to Industrial Automation
  • Role of PLC in automation
  • Various systems used in automation
  • Comparison between various automation system
  • Introduction to PLC hardware,
  • Architectural Evolution of PLC,
  • PLC Fundamentals - (Block diagram of PLC's),
  • Information about various PLC components
    • Power supply, CPU, I/O modules and
    • Communication bus
  • Introduction to Allen Bradley PLC system
  • Various ranges available in Allen Bradley PLC system
  • Detailed information about the CPUs, I/O modules and communication techniques used in Allen Bradley
  • Connection of field inputs to PLCs
  • Source and Sink concepts in PLCs
  • Introduction to RS Logix PLC Programming S/W
    • Addressing Concepts in AB PLC
    • Introduction to Bit Byte and Word Concept
    • Concept of flags,
    • Scan cycle execution
    • Various commands used in PLC programming
  • Programming instructions arithmetic and logical
    • Load /and /or/out / and Read / Write
    • Compare / Add / Sub /And /Or – Blocks
    • Leading edge / trailing edge instructions
    • MOVE block application
  • Programming instructions arithmetic and logical
    • Timer Blocks programming
    • Counter Block programming
    • File handling
    • Comment functions
  • Upload, download, Monitoring of programs
  • Programming instructions arithmetic and logical
    • Advanced instructions
  • Documenting the projects
  • Forcing I/P & O/P,
  • Monitoring / Modifying data table values
  • Troubleshooting and fault diagnostics of PLC
    • Hardware fault detection
    • Replacing the faulty modules
    • Fault detection using RS Logix
  M092 - SCADA Software
  • What is SCADA / HMI?
  • Applications of SCADA / HMI
  • Info about leading SCADA companies
  • Types of SCADA packages
  • Licensing pattern
  • Creating a new SCADA application development
    • Creating Database of Tags
    • Creating Windows / Mimic pages
    • Creating and Editing graphic display
    • Animating the objects
  • Creating Real-time and Historical Trends
  • Creating Alarm and Events
  • Writing scripts
  • Securities
  • Communication technique used with SCADA / HMI system
  • Communication with hardware
  • Working On Line / Off Line
  • Troubleshooting the application
M093 - Instrumentation basics
  • General
    • Purpose of instrumentation
    • Basic measurement concepts
    • Measurement Practices
    • Sensors- Inductive / Capacitive, Proximity, Ultrasonic
    • Introduction to various sensors used in the industry
  • Introduction to Temperature, Pressure and Flow measurement
  • Selection, Installation and Commissioning guidelines
  • Troubleshooting and Maintenance Guidelines
 
 

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