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PROFILE

CAPP : Certified Advanced PLC Programmer - Allen Bradley – Control Logix

Topics Covered

Topic Mode

• Introduction to PLC hardware and role in automation

• Architectural Evolution of PLC

• Introduction to the field devices attached to PLC

Presentation and physical observations

• PLC Fundamentals - (Block diagram of PLC's)

• Detail information about PLC components
 → Power supply, CPU, I/Os, Communication bus

• Various ranges available in PLC’s

Practical demonstration on hardware

• Identifying Logix System hardware and software Components

Practical demonstration

• Types of Inputs & outputs / Source Sink Concepts

• Wiring of the I/O devices

Practical on PLC's

• Concept of flags

• Scan cycle execution

Practical on PLC's

Operation and Maintenance of PLC

Topic Mode

• Setting up PLC's/Connecting CPU, I/O modules, Rack, Backplane and Communication bus

Practical – Assembling PLC

• Connecting Field devices to PLC's I/Os

• Configuring Local 1756-I/O Modules

Practical - Physical wiring

• Connecting a Computer to a Communications Network

• Installing and to starting the programming terminals

• Creating & Modifying an RSLogix new project

• Transferring a Project File to a Logix5000 Controller

Practical – Installation of software

• Identifying the status of PLC and communication bus

Practical on PLC's

• Creating Tags & Monitoring Data in an RSLogix 5000 Project

• Forcing of the I/O’s

Practical on Software

• Managing RSLogix 5000 Project Files

• Back up of the programs and reloading

Practical on PLC's

Programming / Project Development

Topic Mode

• Creating various Tasks

• Organizing Data

• Entering, Editing, & Verifying Ladder Logic

• Configuring Logix5000 Controllers to Share Data

• Configuring a Message

• Documenting & Searching for Project Components

Practical – Programming terminal

Ladder Logic Programming/Interpretation

• Identifying Programming Strategies & Techniques

• Documenting & Searching Ladder Logic

• Programming Basic Instructions

• Programming Timer & Counter Instructions

• Programming Program Control Instructions

• Programming Compare Instructions

• Programming Compute & Math Instructions

• Programming Move Instructions

• Programming with Advance Instruction Set

Practical – Programming terminal

• Function Block Programming

• Creating a Function Block Diagram

• Programming Logical Function Block Instructions

• Programming Timer & Counter Function Block Instructions

• Programming Analog Function Block Instructions

• Programming Timing Modes in a Function Block Instruction

• Programming & Monitoring an RMPS (Ramp/Soak) Function Block Instruction

• Controlling Program Flow Using Function Block Instructions

Practical – Programming terminal

Introduction to industrial networking

• Identifying Industrial Networks for Use in a Logix5000 System

Theory session

• Introduction to DeviceNet, EtherNet & DHRIO

• Devicenet configuration & use.

• EtherNet configuration & use

• DHRIO Configuration & use

• Messaging over networks

Practical – Demonstration on network

ControlNet Configuration, Scheduling & Troubleshooting

• Basics of networks

• Modules & Media

• Addressing of nodes

• Scheduling

• Downloading/ uploading schedule

• Troubleshooting

Practical – Demonstration on network

Programming / Project Development

Topic Mode

ControlLogix Troubleshooting

• Interpreting Project Organization & Execution

• Monitoring Arrays & Tags of User-Defined Data Types

• Editing Ladder Logic Online

• Troubleshooting Controller Problems

• Monitoring GSV/SSV Instructions

• Forcing I/O & Toggling Bits

• Troubleshooting I/O Module Problems

• Troubleshooting Power Supply Problems

• CPU, I/O module replacements

• Fault detection and error handling

Practical on PLC