PGDAMS - Post Grad. Diploma in Advanced Mechanical Systems
Eligibility - FRESHERS - Degree / Diploma (Mechanical engineers, Production engineers
PGDAMS transforms Mechanical Engineers into Multi-skilled Technical Professionals
PGDAMS Program Highlight –100% placement.
Topics Covered
- • Pumps – Centrifugal Compressor – Reciprocating and Screw
- • DG Set
- • Gear Boxes
- • Fans and Blowers
- • Bearings
- • Alignment of shafts – Theory and practice
- • Hydraulic and Pneumatic systems
- • Advanced Mechatronic Systems
- • Instrumentation basics
M01 – Pumps - Theory, Practice and Maintenance
Defining pumping systems
- • Characteristics
- • Positive Displacement family, Centrifugal pumps, Rotary pumps
- • Pump Fundamentals, Pump Performance parameters and curves
- • Parallel pumps
- • Series pumping
- • Pump vibration
- • How pumps get damaged – 10 Ways
- • Monitoring and Predicting Centrifugal Pump performance
- • Predicting pump performance
- • Preventive maintenance
- → Preventing bearing and seal failures
- • Trouble shooting of centrifugal pumps
- → Centrifugal pumps – Troubleshooting guide
- • Trouble shooting of Reciprocating Pumps
- • Alignments Techniques
- → Types of Misalignment
- → Measurement Conventions
- → Pre-alignment Steps
- → 4 steps of alignment
- → Things to watch if alignment still does not happen
- → A few helpful tips
- • Pump mounting
- • How to start a pump
- • Checklist
M02 - Compressors - Theory, Practice and Maintenance
M03 - Gear Box Systems – Theory, Practice and Maintenance
- • Type of gear box
- • Selection of gear boxes
- • Comparison of gears and their applications
- • Installation gear box system
- • Alignment
- • Back lash (use of filler gaugaes)
- • Starting of gear box system
- • Analysing gear box failure
- • Lubrication with various oils
- • Maintenance schedules of gear boxes
- • Condition monitoring
- → Bearing temp
- → Vibration
- → Back lash checking
- → Amps current to check load on the motor
- → Thermography
M04 – Industrial Fans and Blowers – Theory, Practice and Maintenance
- • Types of industrial fans and blowers
- • Comparison and their applications
- • Selection criteria
- • Fan system characteristics
- • Fan performance evaluation
- • Air flow measurement and calculation
- • Methods to reduce air flow
- • Predictive and preventive maintenance
- • Condition monitoring techniques
M05 –Bearings– Theory, Practice and Maintenance
- • Types of bearings
- • Selection of bearings
- • Bearing nomenclature and terminology
- • Types and techniques used for Mounting and dismounting of bearings
- • Industrial practices for Bearing Care
- • Safety during bearing mounting
- • Do’s and Don’ts of bearing usage and handling
- • Lubrication of bearings
- • Bearing life cycle
M06 - Alignment Theory and Practice
- • Why alignment
- • What is shaft alignment
- • Types of couplings
- • Types of misalignment
- • Signs of misalignment
- • Measuring misalignment
- • Pre-alignment steps
- • Alignment targets
- • Alignment tolerances
- • Soft foot
- • Usage of shims
- • Alignment of shafts
- • Alignment of belt driven system
- • Rules of thumb and tips
M07 - D G Set – Theory, Practice and Trouble-shooting
- • Introduction
- • Why Diesel Generator is required
- • Type of diesel generator
- • Parts of diesel generators
- • Starting procedure of a diesel generator
- • Pre-starting checks
- • How to start DG set
- • After starting checks
- • Running parameters Stopping
- • Protection devices
- • Stopping procedure for a DG set
- • Trouble detection and trouble shooting
- • Why maintenance routine is required.
- • Maintenance routine of diesel generator set
- • Ill effects of under load running of a Diesel generator
- • Generator glossary
- • Preventive maintenance, shut down maintenance of DG sets
- • Condition monitoring of DG sets
M08 - Hydraulic and Pneumatic systems M081 - Hydraulic systems
- • Fundamentals of hydraulics: Basics of water and oil hydraulics
- • Hydraulic system accessories: Reservoirs, filters, coolers, Instrumentation and accumulators
- • Principle construction and working of components
- • Hydraulic pumps: Pump basics positive & non-positive displacement pumps
- • Pressure control: relief, reducing, regulating valves
- • Flow control: FCV, non-return valves
- • Actuators: Linear actuators, hydraulic motors, Hydraulic drives.
- • Direction control valves: Direct operated, pilot operated
- • ISO symbol and hydraulic circuit reading
- • Performance evaluation and testing of Hydraulic pumps, Relief & DC valves
- • Principle of solenoid valves
- • Working principles of proportional valves and servo valves
- • Interpretation and discussions of electro-hydraulic circuits in plant machinery
- • Material handling system
- • Proportional variable pump control system
- • General troubleshooting and maintenance
M082 - Pneumatic systems
- • Theories of compressed air
- • Operation & function of Pneumatic system components
- • Design & drawing of air symbols
- • Simulation of movement phases & function phases
- • Drawing air circuits according to standards
- • Dryers, air receivers
- • Compressors
- • Pneumatic actuators
- • Air distribution systems
- • Directional valves
- • Flow valves
- • Fault-finding & trouble shooting of compressed air control circuits
- • Guidelines for industrial safety
M091 - Programmable Logic Controller (PLC) : Allen Bradley PLC
- • Introduction to Industrial Automation
- • Role of PLC in automation
- • Various systems used in automation
- • Comparison between various automation system
- • Introduction to PLC hardware,
- • Architectural Evolution of PLC,
- • PLC Fundamentals - (Block diagram of PLC's),
- • Information about various PLC components
- → Power supply, CPU, I/O modules and
- → Communication bus
- • Introduction to Allen Bradley PLC system
- • Various ranges available in Allen Bradley PLC system
- • Detailed information about the CPUs, I/O modules and communication techniques used in Allen Bradley
- • Connection of field inputs to PLCs
- • Source and Sink concepts in PLCs
- • Introduction to RS Logix PLC Programming S/W
- → Addressing Concepts in AB PLC
- → Introduction to Bit Byte and Word Concept
- → Concept of flags
- → Scan cycle execution
- → Various commands used in PLC programming
- • Programming instructions arithmetic and logical
- → Load / and / or /out / and Read / Write
- → Compare / Add / Sub /And / Or – Blocks
- → Leading edge / trailing edge instructions
- → MOVE block application
- • Programming instructions arithmetic and logical
- → Timer Blocks programming
- → Counter Block programming
- → File handling
- → Comment functions
- • Upload, download, Monitoring of programs
- • Programming instructions arithmetic and logical
- • Documenting the projects
- • Forcing I/P & O/P
- • Monitoring / Modifying data table values
- • Troubleshooting and fault diagnostics of PLC
- → Hardware fault detection
- → Replacing the faulty modules
- → Fault detection using RS Logix
M092 - SCADA Software
- • What is SCADA / HMI?
- • Applications of SCADA / HMI.
- • Info about leading SCADA companies
- • Types of SCADA packages
- • Licensing pattern
- • Creating a new SCADA application development
- → Creating Database of Tags
- → Creating Windows / Mimic pages
- → Creating and Editing graphic display
- → Animating the objects
- • Creating Real-time and Historical Trends
- • Creating Alarm and Events
- • Writing scripts
- • Securities
- • Communication technique used with SCADA / HMI system
- • Communication with hardware
- • Working On Line / Off Line
- • Troubleshooting the application
M093 - Instrumentation basics
- • General
- → Purpose of instrumentation
- → Basic measurement concepts
- → Measurement Practices
- → Sensors- Inductive / Capacitive, Proximity, Ultrasoni
- → Introduction to various sensors used in the industry
- → Introduction to Temperature, Pressure and Flow measurement
- → Selection, Installation and Commissioning guidelines
- → Troubleshooting and Maintenance Guidelines
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